抗体药物中高风险聚山梨酯降解酶残留的质谱分析

Analysis of Polysorbate-Degrading Esterase Residues in Therapeutic Antibodies by Mass Spectrometry

  • 摘要: 抗体药物中微量的宿主细胞蛋白质(HCP)残留会导致其关键辅料聚山梨酯(吐温)降解,进而产生不溶性微粒,影响药品的有效性和安全性。本研究建立了一种定量分析HCP残留中微量聚山梨酯降解酶的质谱方法。首先使用液相色谱-四极杆-飞行时间质谱(LC-QTOF MS)系统的迭代采集方式,对Protein A亲和层析纯化液中高风险HCP进行非靶向筛查,得到聚山梨酯降解酶的蛋白质和肽段鉴定列表。随后,使用液相色谱-三重四极杆质谱(LC-QQQ MS)靶向定量技术,建立基于特征肽段的多重反应监测定量分析方法,对溶酶体磷脂酶A2、磷脂酶B样2、脂蛋白脂肪酶及溶酶体酸性脂肪酶等4种聚山梨酯降解酶进行检测。同时,优化样品处理流程,并对方法进行验证。结果表明,本方法的定量限和检测限分别为0.5、0.1 μg/g。最后,使用该方法对纯化工艺过程样品、原液和成品中的4种聚山梨酯降解酶进行定量分析。该方法快速、灵敏,适用于抗体药物中高风险聚山梨酯降解酶的鉴别和定量分析。

     

    Abstract: Polysorbates are a class of hydrophilic non-ionic surfactants characterized by exceptional biocompatibility, rendering them the most frequently employed excipients in therapeutic monoclonal antibodies’ formulations. These compounds play a pivotal role in preventing the formation of antibody aggregates and their subsequent inactivation, while simultaneously mitigating non-specific adsorption onto surfaces of glass vials or intravenous infusion tubing. However, due to inherent variations in synthetic processes and diverse raw material sources, polysorbates exist as complex mixtures with significant batch-to-batch variability in their compositional profiles. Their inherent chemical instability predisposes them to degradation, with degradation products capable of interacting with protein particles present in therapeutic monoclonal antibodies to form insoluble particulates and visible foreign matters. These particulate contaminants pose substantial risks to both drug safety and therapeutic efficacy, thereby underscoring the critical importance of investigating the degradation mechanisms of polysorbates in antibody formulations. Chinese hamster ovary (CHO) cells represent the predominant expression system for antibody production, with trace amounts of host cell protein (HCP) residues persisting during the drug purification process. These trace amounts of HCP residues have been identified as a principal contributor to polysorbate degradation. In this study, a highly sensitive and specific mass spectrometry (MS) method was developed for quantifying trace amounts of polysorbate-degrading esterases in HCP residues. This study aims to elucidate the specific impact of HCP residues on polysorbate degradation, enable comprehensive quantitative analysis of polysorbate-degrading esterases, and thereby provide essential guidance for process optimization and quality control in antibody drug manufacturing. The methodology involved an initial non-targeted screening approach using liquid chromatography-quadrupole time-of-flight mass spectrometry (LC-QTOF MS) operating under data-dependent acquisition mode. This screening was performed on high-risk HCPs present in Protein A affinity eluates, which yielded comprehensive identification lists of polysorbate-degrading esterases at both the protein and peptide levels. Subsequently, a targeted quantitative approach was established using liquid chromatography-triple quadrupole mass spectrometry (LC-QQQ MS), employing multiple reaction monitoring (MRM) based on characteristic peptide sequences to detect four common polysorbate-degrading esterases: lysosomal phospholipase A2, phospholipase B-like 2, lipase LIPH, and lysosomal acid lipase. The sample processing workflow underwent rigorous optimization, encompassing various parameters such as sample preparation procedures, extraction efficiency, and analytical conditions. The method underwent comprehensive validation, ultimately achieving a limit of quantification of 0.5 μg/g and a limit of detection of 0.1 μg/g. The developed method was successfully applied to quantify these four polysorbate-degrading esterases across various sample types, including purification process samples, bulk drug substances, and final drug products. The results demonstrated that the method exhibits exceptional rapidity, sensitivity, and specificity, making it well-suited for both identification and quantitative analysis of high-risk polysorbate-degrading esterases in therapeutic monoclonal antibodies. This capability provides a robust analytical tool for ensuring drug quality and safety throughout the manufacturing process, offering significant advantages for process development and quality control in antibody drug production.

     

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